The Aero Commander 500 is the first in a series of light twin-engined aircraft originally built by the Aero Design and Engineering Company in the late 1940s. It later became the Aero Commander division of Rockwell International. The initial production version was the Aero Commander 520. Versions manufactured after 1967 are known as the Shrike Commander.1
The idea for the type was conceived by two Douglas Aircraft Company workers, who went on to form the Aero company in 1944.
The company's first prototype flew on April 23, 1948. That aircraft was named the Aero Commander Model L3085. The aircraft accommodated up to five people and was powered by two piston engines.1, it was an all-metal high-wing monoplane with retractable undercarriage.
The prototype flew successfully and the company obtained finance to build a new factory at Bethany near Oklahoma City to build a production version named the Commander 520. The first production aircraft was rolled out of the new factory in August 1951.
Operational history
In military service, it was initially designated the L-26 though in 1962 this was changed to U-4 for the USAF and U-9 for the US Army.
One U-4B became a presidential transport aircraft for Dwight Eisenhower between 1956 and 1960. This was the smallest "Air Force One", and the first to wear the now-familiar blue-and-white livery.
In 1950, when the developers were working to satisfy CAA regulations for certification of the 500, they chose a novel method of demonstrating its single-engine safety and performance: they removed one of the two-bladed propellers, secured it in the aft cabin, and flew from Bethany to Washington D.C. on one engine. There they met with CAA personnel, then replaced the propeller and returned to Oklahoma in the conventional manner. The flight received nationwide coverage in the press.
Wing Spar Fatigue
Beginning in June 1991, senior engineers met with FAA officials to discuss concerns over the Aero Commander's main wing spar, which was believed to be susceptible to stress fatigue and subsequent cracking, and was believed to have resulted in a number of fatal crashes.2
World War II hero and actor Audie Murphy died in his Aero Commander 680 while flying in a thunderstorm over Roanoke, VA on May 28, 1971. Five others and the pilot were also killed. The cause of this crash is most likely related to the thunderstorm and not to any design defect of the aircraft itself.3